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Pivoting a sustainable fashion future with 3D and Digitalisation

Image Courtesy: www.clo3d.com

According to Pew Research conducted in pre-COVID time, around 47 per cent of futurists said that life would be mostly worse than before the pandemic; 39 per cent said it would be better; and 14 per cent believed it wouldn’t be much different than today. Brands, consumers and stakeholders are used to talking about sustainable planet and fashion but there has been a huge gap between values and actions. Fashion designers weren’t talking about digital fashion and virtuality in every aspect of business until 3-4 years ago.

However, as pandemic hit the world, the right chores were touched by the brands in terms of creating better and sustainable world. The fashion industry has changed at quite a notable speed in all these years, pushing physical and virtual worlds to converse more than ever and the main catalyst in this timely conversion are 3D technologies and tools that are making the future of fashion industry more sustainable. The question is still being asked – how can sustainability be in the core of the fashion business when fast fashion is still dominating the consumer market? The simple answer to this is – it’s driven by ‘awake’ consumers who have gradually but strongly felt the need for more transparent and sustainable fashion value-chain – despite all challenges and gaps.

Brands are going digital from 2021 onwards and creating a space in virtual world…

Leading fashion brand Ralph Lauren announced a new collaboration with ZEPETO – a global social networking and avatar simulation app – in 2021 where users can immerse themselves in a fully articulated virtual world with a personalised 3D avatar and socialise with other users.

Named as Ralph Lauren x ZEPETO, the partnership consists of a digital apparel collection and a thematic virtual world. Ralph Lauren apparel is reimagined for the digital world of ZEPETO, allowing users to wardrobe their 3D avatars with exclusive product.

Ralph Lauren unveils digital apparel collection with Zepeto that allows users to wardrobe their 3D avatars with exclusive products

Balenciaga – A luxury fashion house based out of France – has teamed up with online video game Fortnite to launch an IRL and virtual fashion collection for real-life gamers and Fortnite‘s renowned characters. The collection comprises of baseball caps, logo tees, hoodies, button-down shirts and denim jackets – featuring logos of both the partners. The pieces are available in black, white and red colourways.

High Digital Fashion Drops into Fortnite with Balenciaga that’s become a major talking point in the virtual fashion industry lately!

Fortnite players can now visit Balenciaga in-game at the Strange Times Featured Hub, where the brand’s virtual store will display a living lookbook featuring the gaming community’s looks. The collaboration is not just restricted to launch of virtual and physical clothes. It also contains a marketing campaign that will appear on billboards in cities like New York and Tokyo, as well as in Fortnite itself.

Physical garment world needs to create better synergies with virtuality using 3D solutions…

During a session conducted by Alvanon and MOTIF in the 3D Tech Festival 2021, Petah Marian, Founder, Future Narrative – a 3D fashion consulting firm – commented while addressing to a query of what it takes for fashion to become sustainable, “I think culturally we haven’t yet made the shift where we truly want fewer items. People often buy clothing for emotional reasons rather than being driven by situational needs (like staying warm). Until we can start shifting culture to aspire to desiring fewer things, it’s about finding ways of achieving that sense of novelty and wonder, and meeting those emotional needs without necessarily a physical product behind it. If we are moving towards a point where a lot of things that tell the world the story of who we are take place online, then there are a lot of virtual ways of doing this using 3D design.”

What Petah has stated is true and needs to be seen as a broader picture in a physical garment world that should be well-supported by 3D and virtual technology. The fashion industry has been long accused of polluting the earth through Landfilling of used/worn garments and that is ridiculous. Five billion pounds of waste from returns went to landfill in 2020, according to Optoro. If online (e-commerce) continues to be the preferred selling platform, there has to be much more focus on managing selling assessment for waste from returns to minimise.

The main reason of return is poor fitting. About 35 per cent of consumers in the US have experienced a change in their waist size through pandemic, as per Levi’s CEO Chip Bergh. The size of a garment that was ordered till 2019 is not going to fit the majority of people in 2021. Creating right illustrations in e-commerce business will help people understand what products will fit them. So, selling before making does hold more relevance now than ever.

And, it is great to see brands are taking these challenges head-on and embracing technologies. Dickies® which is owned by VF Corporation has started using a personalised fitting experience on Alibaba Group’s Tmall Global platform in China.

The pilot program, the-first-of-its-kind for any of VF Corporation’s brands, will leverage 3DLOOK’s technology to provide highly accurate size and fit recommendations, removing any confusion about what size consumers should buy when shopping for Dickies apparel on Tmall.

Shoppers on the Dickies Tmall store will choose a style and then click on a measurement widget to be voice-guided through the fitting process

Shoppers on the Dickies Tmall store will simply have to choose a style and click on a measurement widget to be voice-guided through a quick, easy and engaging process that uses just a front and a side photo. The solution then maps the shopper’s body and shape data with product data to determine what size would fit them best.

Not just VF Corporation, even Levi’s took weeks out of its go-to market meetings through 3D photorealistic renderings of garments and samples. Levi’s appetite for innovation doesn’t end there. The retailer is using the last mile, their bricks-and-mortar stores to transform the customer experience with even more digital advances.

First, Levi’s is investing in customer-facing innovations that take hyper-locality and customisation to new heights. The brand’s new 16,902 square-foot Times Square flagship offers every Levi’s collection Levi’s plus, a selection of New York-centric merchandise and a large Authorized Vintage section. The store also features a 500-square expert tailor shop with sewing machines, direct-to-garment printing capabilities, and iPads for customers to browse designs from branded designs from tailors across the globe. This is all to reduce fitting woes, deliver customised garments, and contribute towards a more sustainable fashion industry through drastically reduced return rate.

Levi’s Tailor Shop gives customers personalised experience, reduces fitting woes, produces only what’s required, and eliminates the need for inventory (Courtesy – Levi’s)

Coach – an American luxury design house – has reduced the number of handbag SKUs by 50 per cent from 1000 to 500 recently.

The pivoting point of all these developments is the innovation in design and development.  Between US $ 6-8 billion is spent on physical sampling in the apparel industry each year, as per Optitex. If a brand develops 300 styles per week, it means it is producing 1200 samples per week, if an average of 4 samples are made per style. If a brand chooses to go for one sample per garment, by embracing 3D technology, typically it would be the reduction of 900 samples per week, and 46,800 samples per year – resulting in no wastage of raw material, no sample wastage, and no landfill. Thus digital design really helps a lot when it comes to creating a sustainable fashion environment.

3D sampling technology can reduce the number of samples being produced per style drastically!
(Courtesy – Alvanon)

How would a world with both physical and virtual garment look like?

On one hand, where brands like Balenciaga and Ralph Lauren are offering both virtual clothing as well as physical garments, there are ‘digital-only’ fashion houses, on the other hand, that are selling just virtual clothes. With the rise of such digital fashion houses, virtual clothes have found a place amidst industry’s search of newness in post-COVID world, pushing the limits for innovations, designs and experience. The Fabricant, Replicant, Carlings, and DressX among others are the ones that are early entrants in this virtual fashion space and are challenging the business model of fast fashion brands. This virtual clothing is worn by gaming enthusiasts, social media buffs, and the ones whose daily routines have gone virtual after COVID-19.

“In the future, it is going to happen that a customer will use a physical garment and a virtual garment both. It is possible to adopt 3D and Digital Product Creation (DPC) in the early stage. We are in the industry, a pipeline already exists and the whole idea is to disrupt and make thing simpler,” mentioned Ty Duperron, COO, Daz3D – a digital product technology company.

Schoeller, Textilcolor to develop polyester dyeing technology

Schoeller
Image Courtesy: hydrobot.com

High-performance textile manufacturer specialized in the sustainable development and production of innovative textiles and textile technologies, Schoeller Textil AG and Textilcolor, the auxiliary and dye specialist, have come together to develop Ecodye – a technology to be used in polyester dyeing.

According to Schoeller, the technology accelerates the dyeing process and contributes to cutting costs, while at the same time helping to preserve the environment with a low level of demand on resources. Moreover, this new technology is Bluesign® certified and is suitable for all textile forms, machines and substrates, as well as existing dye recipes.

Also Read5 textile companies unite to revolutionize moisture management

Explaining the newly developed concept, Schoeller says the Ecodye allows eco-friendly and cost-saving dyeing for polyester yarns and piece goods. It shortens the heating phase, thus accelerating the process time by more than 30 per cent. At the same time it reduces energy consumption by 20 per cent and water requirement by 25 per cent as the goods can be cleaned in the cooling dye bath.

In addition, Ecodye improves the dyeing levelness in polyester textiles. Spots and dye agglomeration are almost completely avoided, and the precipitation on the goods that arises as a result of polyester oligomers are no longer evident. Ecodye provides good shade stability and avoids reproduction problems from batch to batch, thus reducing the rate of double staining and increasing the capacity utilization and productivity of the dyeing mill on a long-term basis.

Hans Kohn, COO of Schoeller Technologies AG, comments, “Ecodye is an auxiliary of the future. It requires not only great expertise in the development of the auxiliary concept but also in the textile application. We are pleased to have been able to develop this advanced product in successful partnership with Textilcolor.”

 

5 textile companies unite to revolutionize moisture management

Research
Image Courtesy: asianpaints.com

Five textile industry leaders, namely Osmotex, force behind the product; Schoeller Textil AG, production partner; KJUS, primary product development partner; Belginova, technology partner; and Empa, final product development partner, have joined hands to launch HYDRO_BOT, a new revolutionizing technology for moisture management. It will transport moisture to match human sweat rates in various climates, conditions and activity levels.

“HYDRO_BOT is the result of ten years of intense research and development in Switzerland. Over the past two years, the development has reached a new level with four strategic partners involved in the development effort. We are confident that HYDRO_BOT will represent a generational advancement in moisture management,” says Trond Heldal, Director of R&D and Operations, Osmotex.

Also ReadMen’s Wearhouse launches breakthrough performance apparel line

Premium sportswear brand KJUS will be the first leading brand to take HYDRO_BOT to market in selected skiwear products planned for the 2018-2019 season. Besides, high-tech wearable technology company Belginova is providing operating systems and switches for applying the moisture management solution. It will also deliver HYDRO_BOT products through their own brand 30SEVEN.

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Clariant releases ColorForward® Interiors 2018 edition

ColorForward® Interiors 2018
Image Courtesy: clariant.com

Clariant, a world leader in specialty chemicals, has released ColorForward® Interiors 2018, the fifth annual trend and colour forecasting guide for the fibre and textile market.

The four trends identified in the 2018 edition reflect an over-arching feeling of sadness, fear and distrust of the conventional world-as-it-is. At the same time, however, there is a sense of resolve… a determination to endure and a cautious optimism that people can make a difference and things will get better over time.

The ColorForward 2018 trends and colours include Newmorrow, LongitudeLatitudeAttitude, Through the mirror and Nerdylicious. The Newmorrow trend theme reflects a sort of yin-yang mood among consumers. The colour palette includes a brownish green called Primordial Soup.

Dissatisfaction with conventional ways of living also stands behind the LongitudeLatitudeAttitude trend theme. The colours of LongitudeLatitudeAttitude are Bohemian. They range from a purplish fuchsia, called Nomadness, a warm, almost-orange yellow named Kaleido tribe, and grey blue called Cirrus aviaticus after the contrails of jet planes against the otherwise cloudless sky.

The third trend, Through the Mirror attempts to capture a sense of ennui – of being adrift in a modern world while, at the same time, knowing that a spiritual reawakening is possible. The yoga practice of ‘trataka’ inspires the pearl orange colour in the Through the Mirror palette.

Also ReadClariant MEVOPUR line adds options for nonwoven medical products

And lastly, the Nerdylicious trend theme sees these brainiacs finding acceptance as innovators in a complex world, with continuous curiosity and a passion for exploring new ideas and complex puzzles. Although the colors of Nerdylicious are soft and subdued, they are nevertheless the brightest and most optimistic in the 2018 palette.

Also, there are carpet samples developed in partnership with Performance Yarn business of Radici Group, Bergamo, Italy. “For the first time, we are able to show people exactly what some of the 2018 colours look like in finished form. Fabric and carpet designers always use a combination of colours and so these samples provide a bridge between the colour world and the fibres world. They make it possible for ColorWorks experts to connect more directly with our customer’s design team,” says Alessandro Pozzati, Industrial Designer, Clariant ColorWorks.

Zünd launches ‘Zünd D3 Cutter’

Zünd D3 Cutter
Image Courtesy: zund.com

Zünd Systemtechnik AG, a company specializing in developing and manufacturing digital cutting systems for garments, leather, technical textiles and composites among other products worldwide, has developed Zünd D3 cutting system, which offers superb cutting accuracy across the entire working area while doubling the throughput.

The new machine has significant edge over its predecessor, G3 due to the series’ dual-beam construction, where twin beams operate independently and simultaneously in an efficient production workflow, and have up to three different tool modules, which will result in twice the throughput of the single-beam system.

Also Read Laser Cutting machines are in demand

“Our digital cutting solutions contribute significantly to overall productivity increases; however, just as importantly, the trend towards automation involving different phases of production also demands seamless data flow. By combining the new Zünd D3 ultra high-performance cutter with Zünd Cut Center – ZCC software, we can offer obvious added value to customers looking to make their production both more efficient and more profitable,” says Lars Bendixen, Product Manager Graphics, Zünd.

The precision of the system’s direct drive motor, combined with state-of-the-art software and controllers, guarantees the highest levels of productivity and profitability. The D3 cutter integrates seamlessly in any existing production environment and brings with it a clear competitive advantage in markets that demand the ultimate in terms of performance.

With a flawless, end-to-end digital production workflow, the system delivers unrivalled productivity and performance, making it a perfect match for high-volume industrial production environments.

Uster unveils its newest innovation in yarn testing

Uster Tester 6.
Image Courtesy: uster.com

Uster Group, the Switzerland-based leading high-technology instrument manufacturer of products for quality measurement and certification for the textile industry, has come up with USTER® TESTER 6, the latest in its line of products to assist in ‘Total Testing’ at every stage in the process of yarn production.

The USTER® TESTER 6 is no longer described merely as an evenness tester – it now qualifies for the title of ‘The Total Testing Centre’, giving managements the power to control both quality and productivity across the entire spinning mill. It incorporates ‘Assistant Q’, a new ‘staff member’ which analyses and immediately alerts management to quality issues, possible causes and best remedies while evaluating and advising on a yarn’s performance downstream, based on application experience.

Also ReadUster unveils new filament yarn testing machine – Uster Tester 6-C800

Loaded with 65 years of USTER’s know-how, Assistant Q is on call 24×7 to analyse every measurement from off-line and online monitoring. Interaction with Assistant Q makes the system even more intelligent, as it learns to recognize the main issues and quickly find the most efficient solution. Furthermore, the Total Testing Centre incorporated in USTER® TESTER 6 has the power to analyse all that data – and the intelligence to make practical use of it.

Benninger develops washing technology for elastane-based fabrics

Benninger Textile MachineBenninger, the Swiss company that develops and manufactures textile machinery and has been the leading partner of the textile industry across the globe since more than a hundred and fifty years, has developed a machine to assist in crease-free processing of elastane-based fabrics.

The machine is based on the concept of drum washing, sold under the brand name Trikoflex, and is developed keeping in mind the increase in use of elastane in fabrics used today. The washing technology involves a high mechanical washing effect due to front and back washing technology, which facilitates quick and efficient removal of impurities, thus increasing the washing efficiency up to 40 per cent in comparison to conventional net and screen drum systems; consumes less water and steam as it has counter-flow washing technology and faces minimum fabric elongations due to low distance between immerse roller and the drum.

Also ReadState-of-the-art Textile Finishing Plant set up in Russia

Keeping in mind the need of the textile processing process of fabrics involving elastane, the machine takes care of maintaining the stretch, elasticity and dimensional stability of the fabric by incorporating the relaxation process without curling/folding of selvedges achieving even shrinkage across width while washing.

The open-width processing with low and controlled tension for elastane blended fabrics is of utmost importance to retain the inherent properties of said fabrics which otherwise may permanently reduce the stretch and elasticity/recovery of the fabric.

Archroma introduces new ‘Colour Library’ – Color Atlas by Archroma

Color Atlas by ArchromaA leader in colour and specialty chemicals, Archroma through its Color Management service business, which helps fashion designers, brands, retailers and suppliers to achieve accurate colours, and accelerate their time to market, has launched a cotton poplin colour library – Color Atlas by Archroma with over 4,300 new shades.

Elaborating more on the offering, Brad McClanahan, Head of Service Businesses – Archroma Textile Specialties averred, “With our new Color Atlas tool, we believe that we are redefining the concept of a colour library for the textile industry. We offer what we believe is a unique set of tools – through web-based software and customized services – for colour selection, colour development, colour standards, and the communication of seasonal colour palettes.”

Also ReadArchroma appoints Sustainability Officer for Textile Specialties business

‘Color Atlas by Archroma’ has an extensive reach as it is mobile-friendly, and offers features like ‘colour-on-the-go’, enabling users to capture an image using their smartphone, and identify the closest Color Atlas shades with the possibility to purchase a colour sample instantly. In addition to this, the patent-pending technology adds swatch-specific information to each Engineered Color Standard, giving retailers, brands and mills immediate access to more colour information than ever before, the company claims.

 

Uster Technologies appoints new CEO

Thomas Nasiou, Uster Technologies
Image Courtesy: textile-network.com

Switzerland-based manufacturer of analytical instruments and on-line monitoring systems for the textile industry, Uster Technologies has said in its press release that Thomas Nasiou, who has extensive experience in the textile industry, will take over the position as CEO of the company, effective April 1. This follows a planned transition and handover of responsibilities from Dr. Geoffrey Scott who will remain as a member of the Board of Directors.

Also ReadCrypton appoints new VP for R&D

Thrilled about his new role in the company, Thomas Nasiou said, “Learning is important for me. That means learning from the customers, our collaborators and our colleagues. Only by applying that knowledge can I help our company to remain focused on ‘Think Quality’ and remain successful developing solutions that create value.”

Nasiou joined Uster in 2006 as a Textile Technologist. In the year 2011, he was promoted to Head of Textile Technology and also became a member of the Uster’s Executive Board. In 2014, he became member of the Spinners’ Committee of the International Textile Machinery Federation. “This background makes him uniquely qualified to take the next step as CEO. Thomas Nasiou’s deep textile expertise, knowledge and commitment to USTER and its long term strategy will ensure continuity and stability of the Uster business,” averred Dr. Scott.

Also ReadUster unveils new filament yarn testing machine – Uster Tester 6-C800

Furthermore, the company has appointed Koichi Ito as the new Head of the Textile Machinery Division of Toyota Industries Corporation, succeeding Susumu Toyoda who has been promoted to a new position in Toyota Motor Corporation. “The Board of Directors of Uster Technologies and Toyota Industries Corporation are pleased that, with the new management organization, the long term continuity and success of Uster Technologies is secured. With Thomas Nasiou a strong internal successor as CEO is in charge, and with the support of Dr. Geoffrey Scott as a Co-Chairman, knowledgeable and dedicated leadership continues in the best interest for the company and its customers,” says Philip Mosimann, Chairman, Board of Directors of Uster Technologies.

 

Sanitized opens TecCenter in Switzerland

Textile Technical Centre
Image Courtesy: www.innovationintextiles.com

Sanitized has developed a new technical centre for product development and support for polymer and textile coatings. The centre, Sanitized TecCenter, has testing facilities for coatings as well as manufacturing equipment for plastic films or coating support systems and textiles. The newly built centre will also test Sanitized products for new applications.

“The equipment in our new Sanitized TecCentre, allows us to conduct application tests at laboratory level to advance product developments and optimisation which, so far, had to be carried out in customers’ manufacturing processes at great expense in terms of machinery, time and energy,” Sanitized CEO Urs Stalder said.

Also Read –  New textile centres to promote innovative applications

The installed equipment in at the centre is also available for microbiological laboratory tests, as repellent plastics and textiles can be subjected to various extensive endurance tests, including thermo-gravimetric analysis, thermo tests for PVC, heat and cold, tension, exposure, wash resistance and watering. Textiles can also be finished using pad transfer or extraction techniques, or the dye bath method.

Sanitized is a Swiss antimicrobial products producer that helps develop new products with integrated hygiene function, material protection against defined aggressors, such as UV irradiation or mould, and odour management in textiles.

 

Uster unveils new filament yarn testing machine – Uster Tester 6-C800

Uster Tester 6-C800Switzerland-based manufacturer of analytical instruments and on-line monitoring systems for the textile industry, Uster has launched the new filament yarn testing machine – Uster Tester 6-C800, which is equipped with new sensor technology and innovative features aimed at being ‘right first time’.

The technology provider said that the new digital capacitive sensor CC of the Uster Tester 6-C800 is capable of delivering higher accuracy and reliability than ever before. It also features a graphical user interface, with an intuitive touchscreen monitor. Moreover, the new Knowledge Based System (KBS) allows users to trace the cause of quality problems on the spinning machine quickly, without the need for extra settings or input from the machine supplier, Uster states.

Also ReadDTG 2016: Uster Tester 6 makes Asian debut

The company said in a press release, “The new Uster Tester 6-C800 meets that description, with purpose-designed sensors which will set unique standards, making it an essential equipment in the laboratory of every filament yarn producer. For the first time, spinners benefit from a built in knowledge based system and data about twist; two of the many reasons for a safe investment.”

Headquartered in Uster, Switzerland, the company is a global market leader in textile quality control, from ‘fibre to fabric’.

 

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Clariant introduces ColorForward® Automotive

ColorForward AutomotiveClariant, a world leader in specialty chemicals, has introduced the automotive edition of ColorForward® 2017. This is the second year when Clariant has formatted its colour/trend analysis tool to meet the needs and interests of automotive designers and marketers.

As per the press release of the company, the automotive edition is the work of the Clariant Masterbatches European automotive team in association with the colour specialists at the Clariant ColorWorks® design and technology centres. It presents 20 colours, linked to the four trends, in several different forms: Large, textured plastic plaques; Fibre pompons and yarn wrap cards (to illustrate carpet and textile options); Small “concept” cars moulded in plastic; and Leather swatches (new in the 2017 edition).

Also ReadClariant’s ColorForward Interiors 2017 collection out now

Explaining more about the edition launched, Laura Carrillo, Head of Market Segment Automotive, Clariant Masterbatches Europe said, “We are not trying to teach our automotive customers about colour. They are already experts. We want to start a dialogue with them about global societal trends and, at the same time show them these different materials so they become more aware of possible colour harmony issues. In any case it should be fun and inspirational.”

Founded in 1995 and headquartered in Muttenz, Switzerland, the company reported a net income of around CHF 217 million in the year 2014.